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Super Convenient Versatile Diamond Wire Contour Shaping Machine for Extra-Large Materials
Product Description
Overview
Basic Info.
Model NO.SVI 250-80
ApplicationGraphite
Process UsageDiamond Wire Cut
Movement MethodContour Control
Control MethodOpen-Loop Control
Numerical ControlCNC/MNC
Processing Precision0.07~0.08(mm)
Performance ClassificationEconomical CNC Machine Tools
CertificationCE, RoHS, ISO 9001
ConditionNew
CustomizedCan Be Customized
Cutting ToolEndless Diamond Wire Loop
Cutting MethodDry Cut
Cut MaterialGraphite and Material Similar to It
Key WordsGraphite Cut, Presicion Cut, Diamond Wire Cut
Product NameGraphite Wire Saw
After-Sales Service Provided24 Hours Online Service
Machine Weight1500 Kg
Cutting Material SizeSmaller Than 2500*800*800 mm
Machine FunctionStraight Cut and Profile Cut
Automatic CutYes
AxisY Axis , Z Axis
Control SystemPLC and CNC
Water Recycle SystemNo
Electric110V,220V,240V,380V
OriginChina
HS Code8461500090
Production Capacity200 Sets Per Year
Packaging & Delivery
Package Size590.00cm * 330.00cm * 230.00cm
Package Gross Weight4000.000kg
Transport PackageWood Crate
Product Description
High-Efficiency Endless Diamond Wire Saw for Graphite Cutting
The diamond wire saw for graphite is a specialized cutting machine designed specifically for slicing graphite materials with high precision and efficiency. This advanced cutting tool utilizes a diamond-embedded wire loop, which ensures clean and accurate cuts, making it ideal for applications that require meticulous attention to detail.
The wire loop design of the diamond wire saw allows for continuous cutting at high speeds, around 80 meters per second, without the need to reverse direction. This results in a smoother cut surface with minimal kerf loss, significantly reducing material waste. The industrial-grade diamonds embedded in the wire provide exceptional cutting power and durability, ensuring long-lasting performance even with intensive use.
Key Features:
- Dual Program Integration: Equipped with two sets of cutting programs: a CNC numerical control program for intricate contour cutting and a PLC automatic slicing program for batch slicing operations. Users can easily switch between programs to suit specific cutting needs.
- Diamond Wire Cutting Technology: Closed-loop diamond wire cutting technology ensures rapid and precise slicing, resulting in smooth surface finishes, fast speeds, minimal dust generation, and high precision.
- Wide Range of Applications: Capable of cutting diverse materials including graphite, raw ceramics, foam cement, and gray board. Perfect for graphite sheets, boats, insulation barrels, thermal fields, crucibles, and molds.
- Smooth and Efficient Operation: Advanced technology and a user-friendly interface deliver seamless transitions between cutting programs, intuitive controls, and consistent cutting performance.
- High Precision and Quality: Delivers exceptional precision and quality, ensuring superior, consistent results every time, whether executing complex contours or slicing in bulk.
✨ Highlight of this Diamond Wire Cut Equipment:
Features a highly intelligent operating system capable of connecting to wireless networks for remote diagnostics and upgrades. Technical support teams can promptly diagnose and maintain issues, significantly reducing the probability of downtime and perfectly addressing overseas after-sales concerns.
In summary, SVI 80-80 combines versatility, precision, and efficiency to meet the diverse cutting needs of various industries. With its dual program integration, diamond wire cutting technology, wide range of applications, smooth operation, and high precision, it represents the pinnacle of cutting equipment innovation.
Applications:
- Graphite Electrode Manufacturing: Precision slicing of graphite electrodes used in electric arc furnaces.
- Graphite Components Fabrication: Accurate cutting of graphite parts for various industrial applications.
- Battery Manufacturing: Slicing of graphite anodes used in lithium-ion batteries with high precision.
Product Parameters
Typical specifications for this Graphite Cutting Machine SVI 80-80:
| No. | Name | Specification |
|---|---|---|
| 1 | Maximum Workpiece Length (mm) | 2500 |
| 2 | Maximum Workpiece Width (mm) | 800 |
| 3 | Maximum Workpiece Height (mm) | 800 |
| 4 | Worktable X-Axis Travel (mm) | 2500 |
| 5 | Worktable Y-Axis Travel (mm) | 800 |
| 6 | Maximum Diamond Wire Speed (m/s) | 38 |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | 0.03 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | 0.03 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | AC380V 50Hz |
| 13 | Machine Size(mm) | 5800×3200×2200 |
| 14 | Machine Weight(kg) | 4000 |
| 15 | Air Pressure(MPa) | 0.15-0.25 |
Additional Information:
- Customizable Dimensions: The diamond wire saw can be tailored to fit your workspace and specific needs, with customizable dimensions to suit various operational environments.
- Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.
- Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.
Our Advantages
Unique Advantages of Graphite Cut Wiresaw
1
Exceptional Sharpness
The use of diamond as the cutting tool, combined with high wire speed, ensures that the machine is exceptionally sharp.
2
Superior Surface Quality
Continuous motion of the endless diamond wire and unidirectional movement control leads to superior cut surface quality.
3
Minimal Kerf Width
Advanced designing concept and the thinness of the wire contribute to a narrow kerf width of ~0.7 mm, minimizing material wastage.
4
Low Dust Emissions
Unlike traditional cutting methods, our graphite cutting machine produces minimal dust during operations.
5
Perfect Profile Cut
Unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation.
6
Versatile Cutting Length
Absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes.
7
Unmanned Operation
The cutting process requires no constant supervision, allowing operators to attend to other tasks.
8
User-friendly Operation
Simple "plug-and-play" system interface allows even novice operators to navigate the controls easily.
Comparison Between Diamond Band Saw and a Single Diamond Wire Saw
| Aspect | Diamond Band Saw | Endless Diamond Wire Saw |
|---|---|---|
| Cutting Mechanism | Utilizes a continuous loop of diamond-coated band as the cutting tool. | Employs a continuous loop of diamond-coated wire as the cutting tool. |
| Cutting Speed | Generally slower cutting speed due to the movement of the band. | Faster cutting speed due to the continuous linear motion of the wire. |
| Kerf Width | Typically has a wider kerf width, leading to more material wastage. | Minimizes kerf width, resulting in minimal material wastage. |
| Cut Surface Quality | May require additional polishing steps to achieve a smooth finish. | Simultaneously cuts and polishes, ensuring a smooth and shiny surface. |
| Versatility | Suitable for basic cuts and straight lines. | Highly versatile, suitable for complex shapes and intricate designs. |
| Precision | Moderate precision; may not achieve intricate designs accurately. | Offers high precision, ideal for intricate graphite components. |
| Material Efficiency | Can be less material-efficient due to wider cuts. | Maximizes material efficiency with narrow cuts. |
| Dust Generation | Generates more dust, potentially requiring dust extraction systems. | Produces minimal dust, contributing to a cleaner working environment. |
| Application | Mainly used for simpler cutting tasks. | Ideal for various cutting needs, especially intricate graphite parts. |
| Ideal Use Case | Basic straight cuts in graphite. | Precision cuts, intricate designs, and complex graphite components. |
Packaging & Shipping
Packaging: The diamond wire saw will be safely placed into a strong wood crate.
Lead Time: Normally machines are dispatched within 30 working days after order confirmation, and sometimes as quickly as 15 days.
International Shipping Methods
Flexible international shipping options are offered to accommodate the diverse needs of clients. Shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, extensive experience with air freight for time-sensitive shipments ensures fast delivery while maintaining product integrity.
Shipping Options:
- FOB (Free on Board): Handling of costs and risks up to the port of shipment. The buyer takes responsibility from the port of origin, controlling logistics beyond that point.
- CNF (Cost and Freight): Covering the cost of shipping goods to the port of destination. The buyer assumes responsibility for insurance and transit costs once shipped.
- Door-to-Door Delivery: Complete logistics management from the facility directly to your specified location, offering a hassle-free and convenient solution.
Application Cases
Case 1: Graphite Electrode Manufacturing
A leading manufacturer of graphite electrodes used in electric arc furnaces integrated our diamond wire saw into their production line. The precision and efficiency allowed slicing with minimal material loss and high surface quality, increasing customer satisfaction.
Case 2: Battery Manufacturing
A prominent battery manufacturer adopted our diamond wire saw for cutting graphite anodes. The high precision ensured uniform thickness and smooth surfaces, which significantly improved the energy density and charge-discharge cycles.
Case 3: Aerospace Industry
A major aerospace company required high-precision graphite components for thermal management systems. By using our diamond wire saw, they achieved extremely precise cuts with minimal surface roughness, meeting strict industry standards.
Case 4: Electronics Manufacturing
An electronics manufacturer specializing in high-performance heat sinks and thermal interface materials used the diamond wire saw to cut graphite sheets and blocks. The precise cutting capability allowed heat sink components to match exact technical specs.
Case 5: Research and Development
A research institution focusing on advanced materials incorporated the diamond wire saw for experimental studies. The customizable features allowed researchers to tailor cutting parameters, facilitating breakthroughs in material design.
Case 6: Industrial Engineering
An industrial engineering firm specializing in custom-designed machinery used the diamond wire saw for cutting custom graphite components. It enabled the production of high-quality custom parts for automotive, defense, and energy sectors.
Company Profile
We are a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.
Company History
2016
Established our company with a registered capital of 10 million RMB, covering an area of 3,000 square meters, starting the production of reciprocating diamond wire cutting, grinding, and polishing machines.
2018
Embarked on an intensive research journey into endless diamond wire cutting technology to achieve excellence in this specialized field.
2020
Launched circular diamond wire cutting machines which underwent continuous updates, rising to a prominent position in the industry.
2022
Witnessed a substantial breakthrough in cutting equipment, leading to massive applications in graphite cutting, silicon rod slicing, and optical crystal cutting.
Commitment to Quality
Confidence in the stability of equipment quality stems from mature and rigorous management processes. From raw material procurement to production organization and final delivery, each step is governed by established procedures and process specifications.
Every CNC machine is assigned a unique ID number and undergoes over 200 electrical tests, more than 30 mechanical precision tests, and over 20 final inspections before leaving the factory.
Research, Development and Innovation
At the forefront of diamond wire cutting technology, we continuously drive innovation in the development of our circular diamond wire cutting equipment. A groundbreaking design has been pioneered that seamlessly integrates slicing, outer contouring, and inner contouring into a single device.
Company Culture and Values
Environmental Sustainability: Recognizing the finite nature of our planet's resources, we are dedicated to minimizing our environmental footprint and embracing sustainable practices.
Customer-Centric: Focusing on delivering value-added equipment, actively listening to customers' needs, and providing innovative solutions.
Employee Well-being: Creating a healthy work-life balance for the team, believing that content and fulfilled employees create outstanding products.
After Sales Service
Videos Available Upon Request:
- Video 1: Equipment operation demonstration
- Video 2: Customer case study
Discover the Machine Models for Your Production Needs
Reach out to learn more about customizable dimensions, technical specifications, and system integration.
Frequently Asked Questions
What materials can the diamond wire saw cut?
The machine is highly versatile and capable of cutting graphite, raw ceramics, foam cement, gray board, silicon rods, and optical crystals with ease.
What is the cutting speed of the endless diamond wire saw?
The endless diamond wire saw supports continuous cutting speeds of around 80 meters per second. This allows for high-efficiency cutting operations without the need to reverse direction.
What are the advantages of an endless diamond wire saw compared to a band saw?
The endless diamond wire saw offers faster cutting speeds, narrower kerf width (around 0.7 mm vs wider cuts in band saws), smoother surface quality, higher precision for complex shapes, and significantly lower dust generation.
How does the remote diagnostic system work?
The equipment features an intelligent operating system that connects to wireless networks, allowing for remote upgrades and diagnostic checks. This helps diagnose and maintain issues rapidly, lowering the risk of equipment failure.
Are the dimensions and functions customizable?
Yes, the machine's overall dimensions, features, and functions can be tailored to fit your specific workspace layout and unique slicing or contouring requirements.
What shipping terms and delivery timelines are supported?
We support flexible international terms including FOB, CNF, and door-to-door delivery via sea or air freight. Standard lead time is within 30 working days after order confirmation, though it can sometimes be done within 15 days.
